Completed funded project

Future Directions for Process Industry Optimization (FuDiPO)

Motivation

FUDIPO concept - From algorithm to increased competitiveness of the process industry
© Fraunhofer-Centre HTL
FUDIPO concept - From algorithm to increased competitiveness of the process industry

The European process industry faces the challenge of continuously improving its resource and energy efficiency in order to remain economically successful and help achieve the EU's climate and environmental objectives. A promising approach to this is the automated, plant-wide control of resource-intensive processes with algorithms that use machine learning. Key to the success of this concept are, on the one hand, the measuring methods and sensors for recording the required information and, on the other hand, physical models that enable process control during regular plant operation.

 

Objective

2 m long measuring lance made of O-CMC for measuring high temperatures, gas volume flows and gas compositions
© Fraunhofer-Centre HTL
2 m long measuring lance made of O-CMC for measuring high temperatures, gas volume flows and gas compositions
  • Overall objectives of the project consortium:
    • Development of a software toolbox for monitoring and optimised process control in different industrial plants
    • Further development and testing of sensor systems (TOM, FOM, RF, NIR)
    • Tests in industrial plants of the project partners / Demonstration of the potential for other sectors, e.g. for the ceramics industry
  • Subgoals of the Fraunhofer-Centre HTL
    • Development of methods for detection and modelling of hot gas corrosion processes
    • Development of in-situ control methods for ceramic production
    • Integration of the sensor systems in FuDiPO-Toolbox

Results

Test of the measuring lance with the sensors in the waste-fired power plant at the project partner MälarEnergi in Västerås / Sweden
Test of the measuring lance with the sensors in the waste-fired power plant at the project partner MälarEnergi in Västerås / Sweden
Measurement examples for temporal fluctuation of temperature and gas components in the hot boiler zone
Measurement examples for temporal fluctuation of temperature and gas components in the hot boiler zone
  • Simulations on the sensitivity of interdigital condensers (IDC) to ash / dust in incinerators and experimental validation
  • Development of special 3D-printed ceramic measuring heads for OCMC gas measuring lance with the measuring functions temperature, gas composition, humidity, precipitation (ash)
  • Functional tests of IDC sensors and measuring lance
    • in laboratory furnaces at HTL (roller furnace, TOM_Chem)
    • in waste incineration plant in Västerås (Sweden) at project partner MälarEnergi
  • Further development of autonomous high-temperature sensor box for in-situ data acquisition in ceramic production furnaces             

 

Project Data

Project Duration 01.10.2016 - 31.01.2021
Sponsor EUROPEAN COMMISSION
Horizon 2020 - Research and Innovation Framework Programme
Funding Amount 433,500 Euro
Project Partners Fraunhofer-Centre HTL
Mälardalen University
Bestwood AB
Optimización orientada a la sostenibilidad SL
ABB AB
Billerudkornas aktiebolag
Mälarenergi AB
Turkiye Petrol Rafinerileri Anonim Sirketi
TIETO AUSTRIA GMBH
Micro Turbine Technology BV
Project Coordination Mälardalen University, Västeras, Schweden
Project Management at the HTL
Dr. Gerhard Seifert